MANUFACTURING

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MANUFACTURING

Industry Specific Solution

The solution supports manufacturing planning, control and implementation in small and medium-sized manufacturing companies in different ways – as much as necessary and as little as necessary – exactly enough to ensure that the desired efficiency and flexibility are retained.
The structure of the manufacturing order is at the centre of attention. It provides information at all times about the planning status implementation progress. Manufacturing orders from systems or machines with customer-specific adaptations can, for example, be drafted, planned, released and manufactured stepwise/overlapping.

This solution is divided into the following major functionalities:
• Master Data enhanced for Logistics and Manufacturing
• MRP and Production for different Strategies / Organizations
• Rough Cut Capacity Planning
• Detailed Planning (Pool Monitoring)
• Quality Control
• Precalculation
• Concurrent and Postcalculation, Work in Progress

Master Data enhanced for Logistics and Manufacturing
Manufacturing complements SAP Business One to provide the information which small and medium-sized companies need for manufacturing management, cost accounting and controlling.
Industry-specific extended master data in particular
• Item
• Bill of Materials / Recipes
• Routings
• Operations
• Resources (groups, machines, personnel, tools)
• Cost centers
• Tool management

MRP and Production for different Strategies / Organizations
The manufacturing functions include specific strategies / functions for materials management: order and stock related production, mixed and variant production.
In addition to the usual standard features some specially extended areas shall be mentioned:
Materials management
• Multiple material requirement models
• Additional options for the control of goods receipt
• Backflushing based on demand of work orders
• Unscheduled postings based on demand to work order
• Extended batch processing and serial number processing
• Extended inventory
• Mobile data collection for warehouse / bin location management
Production order management
• Create orders
• Comprehensive planning and execution of external production and supply parts

Rough Cut Capacity Planning
The functions for rough general planning include the areas of material and capacity requirements planning.
• Rough planning of material requirement
• Capacity planning
o By machine, machine groups, personnel
o With graphic tools for evaluation and reports
o With selection of efficient use of resources within the same group, alternative resources and tools
Detailed Planning (Pool Monitoring)
• Automatic pooling with start date / progress of the operations
• Operations available, first planned, behind schedule
• Easy rescheduling of operations
• Rush orders
• Recalculation of utilization pools using priorities
• Online check of material availability

Quality Control
In addition to fulfilling high quality standards, most small and medium-sized manufacturing companies must also be able to document them.

Beas offers efficient functions which make it possible for you to plan and fix the necessary quality tests during the material flow from the initial procurement through to delivery. Different kinds of test orders can be assigned to external as well as internal working steps.
The module includes, among other things:
• Manage quality control plans
• Quality control by orders from goods receipt through production to delivery
• Monitoring Expirations dates
• Check, release or block batches and serial number parts
• Order history
• Capture and analyze complaints of customers, suppliers, internal production

Precalculation
Whether you want to prepare estimates for standard products with different lot sizes or customer-specific designs for offers or manufacturing orders – the Cost Estimation makes different possibilities available to you. Highlights of this very flexible module are:
• Calculation scheme freely definable
• Automatically create and manage calculation structures
• Simulate alternative scenarios by changing the formula structure
• Calculation and reporting of marginal costs and full costs and profit contribution
• Production orders can be created from the calculation structure
• Batch calculation with creation of price lists
• History of calculation data

Concurrent and Post calculation, Work in Progress
The calculation provides you with one click the current comparison of the accumulated costs with the precalculation of a current order or the profit margin of a completed order. Whether as full, marginal costing or contribution margin, can be determined by the free design of the calculation scheme. Further, the data can be parameterized such that a highly flexible and differentiated assignment of work in process is possible.
• Several calculations parallel
• Comparisons target/actual with drill-down procedure of order for assemblies up to individual movements
• Batch-calculation with selection of different evaluation criteria
• Flexible differentiable WIP using the chart of accounts from SAP Business One

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    Hariharan Rl - IT Manager | Identiscents FZC

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